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LB-52NSU日本神鋼焊條

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    LB-52NSU日本神鋼焊條 低合金低溫鋼高強(qiáng)鋼焊條進(jìn)口焊條進(jìn)口焊絲

    西安駿焊專業(yè)銷售日本神鋼焊條焊絲

    4.1. trustarc LB-52NSU

    When pipe root pass welding must be conducted from outside rather than inside in order to form the back bead inside the pipe, GTAW or SMAW are generally favored. Kobe Steel has long marketed FAMILIARC? LB-52U as well as FAMILIARC? LB-62U for this purpose, and they still serve as Kobe’s most reliable, “one and only” products worldwide.

    In addition to meeting the always-changing and diverse specifications of pipelines, TRUSTARC? LB-52NSU has been developed specifically for root pass welding of pipes for low temperature service. It is a covered, low hydrogen type electrode equivalent to AWS A5.5 E7016-G. It offers superb notch toughness at -60°C and very low diffusible hydrogen content of about 3.0ml/100g. The chemistries, mechanical properties of all weld metal and diffusible hydrogen content of TRUSTARC? LB-52NSU are shown in Tables 3, 4 and 5 respectively.

    Table 1: Covered electrodes for girth welding
    API 5L
    pipe
    grade
    Welding
    pass
    Low hydrogen type High
    cellulose
    type
    Vertical
    upward
    position
    Vertical
    downward
    position
    X42-X52 Root LB-52U
    LB-52NSU
    LB-78VS KOBE-6010
    Hot LB-52-18
    LB-52NS
    Filler & Cap
    X56-X60 Root LB-52U
    LB-52NSU
    KOBE-6010
    KOBE-7010S
    Hot LB-52-18
    LB-52NS
    KOBE-7010S
    Filler & Cap
    X65 Root LB-52U LB-88VS KOBE-7010S
    KOBE-8010S
    Hot LB-62
    LB-62D
    Filler & Cap KOBE-8010S
    X70 Root LB-62U KOBE-7010S
    KOBE-8010S
    Hot LB-62
    LB-62D
    Filler & Cap KOBE-8010S
    X80 Root LB-62U LB-98VS
    LB-108VS
    ——
    Hot LB-65D
    LB-106
    Filler & Cap
    X100 Root —— LB-118VS ——
    Hot LB-80L
    LB-116
    Filler & Cap
    Table 2: TIG and MAG wires for girth welding
    API 5L
    pipe
    grade
    Welding
    pass
    Temperature (°C)
    -20 -40 -60
    X42-X56 Root & Hot TG-S50
    MX-100T
    TG-S1N
    MX-A55T
    Filler & Cap DW-A50
    DW-A50SR
    DW-A55E
    DW-A55ESR
    DW-A55L
    DW-A55LSR
    DW-A81Ni1
    X60 Root & Hot TG-S62 TG-S60A
    Filler & Cap DW-A55E
    DW-A55ESR
    DW-A55L
    DW-A55LSR
    DW-A81Ni1
    X65 Root & Hot TG-S62 TG-S60A
    Filler & Cap DW-A55E
    DW-A55ESR
    DW-A55L
    DW-A55LSR
    DW-A81Ni1
    X70 Root & Hot TG-S62 TG-S60A
    Filler & Cap DW-A70L DW-A55L
    DW-A81Ni1
    X80 Root & Hot TG-S80AM
    Filler & Cap DW-A70L ——
    X100 Root & Hot TG-S80AM
    Filler & Cap DW-A80L —— ——

    Table 3: Chemistries of TRUSTARCTM LB-52NSU all weld metal (mass %)
    C Si Mn P S Ni Ti B
    0.06 0.62 1.25 0.016 0.004 0.50 0.014 0.0027
    Table 4: Mechanical properties of TRUSTARCTM LB-52NSU all weld metal
    Tensile properties Notch toughness
    0.2%
    PS
    (MPa)
    TS
    (MPa)
    EI
    (%)
    RA
    (%)
    Absorbed energy:J
    (Brittle fracture: %)
    FATT
    (°C)
    -80°C -60°C -40°C
    511 598 32 78 43(60)
    55(60)
    41(60)
    Av.46(60)
    44(55)
    72(55)
    58(52)
    Av.58(54)
    70(50)
    137(35)
    144(35)
    Av.117(40)
    -53
    Table 5: Diffusible hydrogen content of TRUSTARCTM LB-52NSU (ml/100g)
    Electrode dia (mm) 1 2 3 4 Ave.
    3.2 2.8 3.3 3.5 3.0 3.2

    Note: Tested method: According to AWS A4.3.(Gas chromatography)
                Welding current: 120 A (DCEP)
                Welding atmosphere: 21°C x RH10%


    Figure 3: Groove shape and pass sequence of butt joint welding with TRUSTARCTM LB-52NSU(root pass only) and TRUSTARCTM LB-52NS

    Figure 3: Groove shape and pass sequence of butt joint
    welding with TRUSTARCTM LB-52NSU(root pass only)
    and TRUSTARCTM LB-52NS

    In welding a butt joint on a 25 mm thick plate, 3.2 mm dia. TRUSTARC? LB-52NSU was used for the root pass with DC 95 amp, and 3.2 mm dia. TRUSTARC? LB-52NS was used for the second pass onwards with DC 110 amp in the vertical upward position. The preheating and interpass temperatures were kept between 115 and 135°C. Figure 3 shows the groove shape and the pass sequence and Figure 4, the macrostructure of the weld metal. The chemistries and the tensile properties are shown in Tables 6 and 7, respectively and the notch toughness properties and the transition curve of the butt joint weld metal are shown in Table 8 and Figure 5, respectively. (Note: both TRUSTARC? LB-52NSU and TRUSTARC? LB-52NS are specified as AWS A5.5 E7016-G).



    Figure 4: Macrostructure of butt joint weld metal

    Figure 4: Macrostructure of butt joint weld 
    metal

    Table 6: Chemistries of butt joint weld metal (mass %)
    Location C Si Mn P S Ni Ti B
    Face 0.07 0.31 1.40 0.008 0.003 0.50 0.013 0.0022
    Reverse 0.08 0.30 1.36 0.009 0.003 0.43 0.014 0.0023
    Table 7: Tensile properties of butt joint weld metal
    Location Tensile properties
    Center 0.2%PS
    (MPa)
    TS
    (MPa)
    El
    (%)
    RA
    (%)
    506 577 25 81


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